Electrification of Heavy-Duty Trucks and Drilling Equipment in Australia

  • 3 月 21, 2025
  • Our Projects
Electrification of Heavy-Duty Trucks and Drilling Equipment in Australia

Project Overview

In response to Australia's increasing focus on environmental sustainability, the electrification of traditional fuel-powered heavy-duty trucks and drilling equipment has emerged as a critical industry trend. This project focuses on delivering 15-ton and 18-ton electric trucks and advanced drilling equipment tailored to the Australian market, showcasing the transformative potential of electrification in heavy machinery. These solutions are designed to meet the growing demand for eco-friendly and energy-efficient operations, aligning with Australia's environmental objectives. The electrification of trucks and drilling equipment will be deployed across key sectors, including mining, construction, and logistics, enabling customers to reduce operational costs, lower carbon emissions, and enhance overall efficiency through the adoption of electrification technologies.

Project Timeline

The project commenced in January 2025 and is currently in progress.

Challenges and Solutions

  • Product Matching
  • Challenge: The client prioritized cost and risk reduction by opting for existing products over new developments.
  • Solution: We identified a BYD battery solution, utilizing five 100kWh packs in a back-mounted configuration to meet the 500kWh requirement. This approach minimized risks and costs while leveraging proven technology.
  • Battery Bracket Design
  • Challenge: Limited client experience in battery integration.
  • Solution: Collaborative design optimization, supported by simulations and validations, resulted in a safe and space-efficient battery mounting solution.
  • Control Strategy and Power Management:
  • Challenge: The client lacked experience in control system design.
  • Solution: Our engineers developed detailed control strategies and power management logic, refined through simulations and testing to ensure system stability.
driiling machine working in mining industry

Product Portfolio

PartsSolutionsFeatures
15-Ton Truck Drive System180/300kW Motor + Gearbox + MCU + TCUHigh efficiency and torque density, ensuring reliable performance under diverse operating conditions.
Auxiliary Drive System (Steering and Braking)20kW Motor + MCUDelivers stable power for steering and braking, enhancing vehicle safety and operational stability.
15-Ton Truck Power Battery500.8kWh 640VDC Battery SystemAdvanced battery management technology, offering high energy density, extended lifespan, and rapid charging capabilities.
On-Board Charger (OBC)20kW OBCHigh charging efficiency, intelligent control, and broad compatibility for diverse charging environments.
DCDC Converter6kW DCDCEfficient energy conversion, stable output, and high reliability for vehicle power systems.
Drilling Machine Drilling System210/350kW Motor Assembly
2 Motors + 2 MCUs

(see below)
High power output and reliability, suitable for demanding drilling operations.
Drilling Machine Hydraulic System Drive110/220kW Motor + MCUEnsures stable hydraulic performance for smooth drilling operations.
18-Ton Truck Drive System360/550kW Motor + Gearbox + MCU + TCU
(see below)
High power and torque output, designed for heavy-duty applications in complex environments.
Drilling System for drilling machine electrification
Drive System for 18-Ton Truck electrification

Service Provided

We offer end-to-end services, including pre-sales consultation, solution design, technical coordination, product testing, logistics, and after-sales support. Our team works closely with clients to understand their requirements and deliver customized electrification solutions. During implementation, we provide technical assistance to ensure seamless installation and commissioning. Post-delivery, we offer ongoing maintenance and support to guarantee optimal performance of the vehicles and equipment.

Project Outcomes and Client Benefits

The project delivers significant value to the client. By transitioning to electrified mining and drilling equipment and adopting electric truck solutions, the client has achieved substantial reductions in operational costs, including fuel and maintenance expenses. The shift to electric-powered mining trucks and equipment not only aligns with Australia's environmental policies but also enhances the client's sustainability profile and corporate social responsibility. The low-noise operation of electric mining and drilling systems significantly improves on-site working conditions. Furthermore, our electrification solutions for trucks and mining equipment enhance operational efficiency, strengthening the client's competitive position in the market."

Contact Brogen

If you need to electrify your engineering fleet, please contact us. We will provide a suitable solution for you. Reach out to our experts at inquiry@brogenmotors.com. We promise to get back to you within two business days.

Brogen is a leading ev solutions provider for commercial vehicles. You can find more ev solutions in our website, for example, electric vehicle powertrain solution, battery solution, and electric axle systems. Beside that, we have the cutting-edge axial flux motors for Automakers, who pursue excellent engine performance. We are proud to serve as your one-stop solution for navigating the rapidly expanding electric vehicle (EV) market.

For more videos please click Brogen’s Youtube. For the latest news please view Brogen’s Linkedin. Please note that our products are not ready-made or plug-and-play type. Depending on customers' different requirements, it may involves many customizations and modifications. 

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